stainless steel screw coupling connector designed for use in aviation harsh environments. perfect for engines and landing gear. 8535 - 8536 integrated backshell connector integrated backshell fire proof connector harsh environment connector high vibration resistance. high temperature resistance (260 c). fire proof (1100 c). 3 fully interchangeable and intermateable 8535 series with bacc 63 cm-cn, en2997, mil-c-83723 series lll & esc10 connectors. 8536 series with esc11 connectors. 3 integrated backshell compact and light weight. direct connection of the emi braid and heat shrink boot on connector: blind mate connection possibility (8536 series / esc16 series). 3 heat shrink boot clamp collar emi braid integrated backshell fully qualifed per rolls royce esc15 and esc16 standards. per the on going new en2997 issue, including the very high vibration ?kv class? version. 3
8535 - 8536 integrated backshell connector 2 electrical ? dielectric withstanding: ? insulation resistance: 5000 m at 500 vdc. ? max current rating per contact: size 20: 7.5 a size 16: 13 a size 12: 23 a ? contact resistance: 1 m?. ? electrical continuity: 5m with rfi shielding. ? shielding: to 100 mhz at 1 ghz attenuation 65db. description ? stainless steel screw coupling connector designed for use in aviation engine harsh environments: - high vibration resistance - high temperature resistance (260 c ) - fire proof (1100 c ) ? integrated backshell for compact and light weight applications, with the possibility to have a full scoop proof connection (8536 series / esc16 series). ? qualifed to rolls-royce esc15 (8535 series) and esc16 (8536 series) standard, and per the on going new en2997 issue. ? fully interchangeable and intermateable: - 8535 series with bacc 63 cm-cn, en2997, mil-c-83723 series lll & esc10 connectors - 8536 series with esc11 connectors ? large array of crimp contacts: (same as for 8533 series) - standard size 12, 16 and 20 contacts - thermocouple size 12, 16 and 20 contacts applications ? engine ? landing gear technical features mechanical ? shell: passivated stainless steel. ? grommet and seal: silicone elastomer. ? insulator: thermoplastic. ? contact body: copper alloy. ? contact plating: gold over nickel. ? contact retention: size 20: 90 n size 16: 111 n size 12: 133 n ? mating cycles: 500 mating / unmating operation. ? vibration & shock: according to jes290-083: 41 grms, 2x8 hours (es class) according to jes290-102: 35 grms, 60 hours (kv class) environmental ? temperature range: - 60c +260c ? low pressure immersion: watertighness tested per en2591-314 ? salt spray: 500 hours. ? fire resistance: as per en2591-318: 6 min under a 1100 c fame without electrical perturbation, plus 14 min with no fame propagation. resistance to fuid mil-h 5606 - skydrol 500 b4-ld4 jp5-mil-l7870a - mil l 23699 mil-l 7808 - mil c 25769 - mil-a 8243. altitude service alt ground 1500 vrms 15 000 m 600 vrms 21 000 m 400 vrms 33 000 m 200 vrms
8535 - 8536 integrated backshell connector 3 contact layouts 08 03 3#20 98 3#20 ox ox 10 05 06 6#20 5#20 ox ox 12 03 12 12#20 3#16 ox ox 16 24 10 10#16 24#20 ox ox 14 04 4#12 07 7#16 15 15#20 ox ox ox 14 14#16 08 8#12 31 31#20 18 o ox ox 20 12 12#12 o 19 19#16 ox 16 16#16 o 55 55#20 ox 39 37#20 2#16 ox 41 41#20 ox 22 28 42 42#16 ox o x - 8535 - esc15 - 8536 / esc16 legend: 24 30 30#16 ox 61 61#20 ox 39 27#20 12#16 o
8535 - 8536 integrated backshell connector 4 ordering information basic series 8535: esc15 type 8536: esc16 scoop proof type 8535 3 es 18 14 s n l shell type: 0: square fange receptacle without clinch nut 3: plug with rfi screening ring 4: plug without rfi screening ring 5: square fange receptacle with clinch nut connector class: es: 260c frewall kv: 260c frewall high vibration shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 contact layout see page 3 contact type: p: pin s: socket orientation: n, 6, 7, 8, 9 see page 7 specifcation: l: delivered without contacts basic series esc15 esc16: scoop proof esc15 ke 7 18 14 s n 0 connector class: ke: 260c frewall without rfi screening ring se: 260c frewall with rfi screening ring kv: 260c frewall high vibration, without rfi screening ring shell type: 2: square fange receptacle without clinch nut 4: square fange receptacle with clinch nut 7: plug shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 contact layout see page 3 contact type: p: pin s: socket orientation: n, 6, 7, 8, 9 see page 7 variant identifer: 0: d elivered without contact (c lass ke & se) v: d elivered without contact (c lass kv)
8535 - 8536 integrated backshell connector 5 dimensions 8535/esc15 plug (shell type 3 and 4) 8535/esc15 square flange receptacle with clinch nut (shell type 5) 8535/esc15 square flange receptacle without clinch nut (shell type 0) shell size ?a max ?l 0.1 ?m 0.1 08 21.30 12.10 18.70 10 24.89 15.32 19.60 12 29.59 18.27 22.00 14 31.24 21.45 26.10 16 34.42 24.62 28.60 18 37.34 26.04 29.80 20 41.91 29.22 33.60 22 44.07 32.40 36.70 24 47.24 35.47 42.10 28 55.24 41.92 46.60 shell size z 0.13 za 0.13 ?l 0.1 ?m 0.1 thread zf bs1580 class 3b 08 20.62 15.09 12.10 18.70 0.1120- 40unc 10 23.80 18.26 15.32 19.60 12 26.19 20.62 18.27 22.00 14 28.57 23.01 21.45 26.10 16 31.75 24.61 24.62 28.60 18 34.11 26.97 26.04 29.80 20 36.50 29.36 29.22 33.60 22 39.67 31.75 32.40 36.70 24 43.26 34.92 35.47 42.10 0.1380- 32unc 28 50.80 39.67 41.92 46.60 shell size z 0.13 za 0.13 ?l 0.1 ?m 0.1 08 20.62 15.09 12.10 18.70 10 23.80 18.26 15.32 19.60 12 26.19 20.62 18.27 22.00 14 28.57 23.01 21.45 26.10 16 31.75 24.61 24.62 28.60 18 34.11 26.97 26.04 29.80 20 36.50 29.36 29.22 33.60 22 39.67 31.75 32.40 36.70 24 43.26 34.92 35.47 42.10 28 50.80 39.67 41.92 46.60 front face view ?a max master key marking knurl blue band knurl ?m ?l 13 41.5 34.82 max 22.12 max 1.22/1.73 knurl ?m ?l blue band marking front face view master key 13 44.25 36.32 18.49/17.98 1.83/1.32 z za knurl knurl blue band marking front face view master key ?m ?l thread zf z za 13 44.25 36.32 18.49/17.98 1.83/1.32 knurl knurl 4 captive nut silver plated, thread zf all dimensions are in mm
8535 - 8536 integrated backshell connector 6 dimensions 8536/esc16 plug (shell type 3 and 4) 8536/esc16 square flange receptacle with clinch nut (shell type 5) 8536/esc16 square flange receptacle without clinch nut (shell type 0) shell size ?a max ?l 0.1 ?m 0.1 08 21.30 12.10 18.70 10 24.89 15.32 19.60 12 29.59 18.27 22.00 14 31.24 21.45 26.10 16 34.42 24.62 28.60 18 37.34 26.04 29.80 20 41.91 29.22 33.60 22 44.07 32.40 36.70 24 47.24 35.47 42.10 28 55.24 41.92 46.60 shell size z 0.13 za 0.13 ?l 0.1 ?m 0.1 thread zf bs1580 class 3b 08 20.62 15.09 12.10 18.70 0.1120- 40unc 10 23.80 18.26 15.32 19.60 12 26.19 20.62 18.27 22.00 14 28.57 23.01 21.45 26.10 16 31.75 24.61 24.62 28.60 18 34.11 26.97 26.04 29.80 20 36.50 29.36 29.22 33.60 22 39.67 31.75 32.40 36.70 24 43.26 34.92 35.47 42.10 0.1380- 32unc 28 50.80 39.67 41.92 46.60 shell size z 0.13 za 0.13 ?l 0.1 ?m 0.1 08 20.62 15.09 12.10 18.70 10 23.80 18.26 15.32 19.60 12 26.19 20.62 18.27 22.00 14 28.57 23.01 21.45 26.10 16 31.75 24.61 24.62 28.60 18 34.11 26.97 26.04 29.80 20 36.50 29.36 29.22 33.60 22 39.67 31.75 32.40 36.70 24 43.26 34.92 35.47 42.10 28 50.80 39.67 41.92 46.60 ?m ?l blue band marking front face view master key 13 44.25 36.32 18.49/17.98 1.83/1.32 z za knurl knurl blue band marking front face view master key ?m ?l thread zf z za 13 44.25 36.32 18.49/17.98 1.83/1.32 knurl knurl 4 captive nut silver plated, thread zf all dimensions are in mm ?a max master key marking knurl blue band knurl ?m ?l 13 44.11 34.80 max 24.61 max 5.25/4.74 knurl front face view
8535 - 8536 integrated backshell connector 7 for further information contact us at contactmilaero@souriau.com or visit our web site www.souriau.com wmae853536p00602en ? copyright souriau september 2010 - all information in this document presents only general particulars and shall not form part of any contract. all rights reserved to souriau for changes without prior notifcation or public announcement. any duplication is prohibited, unless approved in writing. orientation front face view of plug n a b d c master key shell size angles n 6 7 8 9 08 & 10 a b c d 105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 12 thru 28 a b c d 105 140 215 265 18 149 192 259 92 152 222 342 84 152 204 334 24 135 199 240 panel cut out (receptacle shell type 0 and 5) ?a ?c b b d e shell size a min b c d max e max 08 15.80 15.09 3.20 3.18 3.18 10 18.70 18.26 12 23.40 20.62 14 24.90 23.01 16 28.30 24.61 18 31.10 26.97 20 34.50 39.36 22 37.50 31.75 24 40.60 34.92 3.80 28 48.00 39.67 dimensions in mm shell size angles n 6 7 8 9 08 & 10 a b c d 95 145 220 255 40 112 228 258 48 130 242 280 85 155 220 325 56 126 205 296 12 thru 28 a b c d 95 145 220 255 101 168 211 342 18 138 208 268 26 156 208 276 120 161 225 336 8535/esc15 8536/esc16
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